Product Overview
The 550 Mechanical Handle Manual Double Head Saw is a heavy-duty, pure-mechanical cutting system designed for high-reliability aluminum and uPVC profile fabrication. Free from fragile electronics, it relies on a high-leverage manual handwheel and mechanical locking systems to deliver rigorous cutting accuracy.
Technical Parameters
| Power Supply Voltage | 380V/50Hz |
| Input Power | 2×2.2Kw |
| Working Air Pressure | 0.5‑0.8MPa |
| Air Consumption | 200L/Min |
| Motor Speed | 2800r/min |
| Saw Blade Diameter | Φ355mm |
| Cutting Width | 0–90mm |
| Minimum Fixed Cutting Length | 310mm |
| Cutting Angle | 45° |
| Maximum Fixed Cutting Length | 3000mm |
| Overall Dimensions | 4200×1200×1500mm |
Core Process & Performance Advantages
Zero-Drift Mechanical Locking
Movable head glides on premium square linear rails and locks via a high-torque mechanical lever, creating a metal-to-metal hold that resists cutting vibration.
Laser-Etched Scale Verification
Inlaid stainless steel metric rule and vernier pointer eliminate electronic failures, sensor drifts, and calibration resets in dusty or unheated shops.
Hydro-Check Fluid Feeding
Air-over-oil hydro-check feed cylinder delivers uniform pressure across thick profiles, eliminating blade chatter for burr-free joint mating.
Ground Mechanical Hard-Stops
Angular switching relies on precision-machined solid steel positive stops, maintaining strict geometric accuracy without daily manual tune-ups.
Main Components List
|
No. |
Main Component |
Brand |
No. |
Main Component |
Brand |
|
1 |
Saw Blade |
Yuanhua Saw Industry |
5 |
Solenoid Valve Manifold (FRL) |
JELPC |
|
2 |
Motor |
Tianyang Spindle Motor |
6 |
PLC |
Leadshine Technology |
|
3 |
Electrical Components |
Schneider |
7 |
Cylinder |
Shandong Baidi |
|
4 |
Guide Rail |
PEK |
8 |
Driver |
Leadshine Technology |
OEM Customization Options
|
Customization Categories |
Standard Specification |
Tailor-Made & Upgradable Options |
Engineering Value |
|
Bed Cutting Length |
4,200 mm effective length |
5,000 mm | 6,000 mm | 7,000 mm heavy extended beds |
Accommodates oversized industrial extrusions and curtain wall structures. |
|
Power Grid Standards |
380V / 50Hz (3-Phase) |
220V | 415V | 440V (50Hz or 60Hz) with custom transformers |
Matches local factory power grids globally without external voltage drops. |
|
Electrical Components |
Standard industrial brand |
Schneider | Siemens | Omron low-voltage switchgears |
Guarantees rapid localized sourcing for replacement parts and maintenance. |
|
Clamping Jaws |
Flat rubber pads |
Customized V-groove | Angle-matching high-density nylon jaws |
Protects complex anodized and powder-coated profiles from surface marring. |
|
Material Support |
Standard roller conveyor |
Extended manual loading tables | Automated pneumatic lifters |
Enhances raw material feeding safety and handling efficiency for heavy stock. |
|
Cooling & Extraction |
Standard oil mist nozzle |
High-volume micro-droplet lubrication | Heavy dust extraction interface |
Extends blade life by 30% and maintains a clean, chip-free working workshop. |
|
Private Label / OEM |
Factory default branding |
Custom machine paint (RAL colors) | Client logo plate integration |
Supports global distributors and machinery brands in local market expansion. |
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics: Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
Shipping, Packing & Logistics Support
Anti-Corrosion Seal
All machined surfaces, ground guide rails, and steel scales are coated with professional heavy-duty anti-rust grease and vacuum-wrapped in moisture-proof industrial barrier film.
Rigid Wooden Crate Packaging
Secured inside heavy ISPM 15 compliant, heat-treated export timber crates. The base frame is bolted directly to solid structural runners to prevent lateral shifting during rough sea transit.
Clear Clearance Documentation
Shipped alongside a comprehensive technical packet: localized electrical schematics, clear unboxing instructions, Certificate of Origin (Form E, Form F, or FTA for duty reduction), and international CE conformity paperwork.
FAQ
Q: Without electronic sensors, how does the operator ensure cutting length accuracy?
A: The machine bed features a heavy-duty, laser-etched stainless steel rule paired with an adjustable magnifying cursor. Operators read dimensions directly off the mechanical scale, similar to using a master workshop caliper. Once the head is moved to the target length, a high-torque locking lever clamps it securely to the bed, achieving a reliable cutting repeatability of ±0.2 mm.
Q: Can this manual machine handle thick structural curtain wall profiles?
A: Yes. Despite its manual positioning, it shares the exact same heavy-duty Ø550 mm carbide blade spindle and 2.2 kW high-torque motor platform as our CNC models. The air-hydraulic feed stabilization system ensures the blade advances smoothly through thick-walled profiles without stalling or binding.
Q: What are the requirements for setting up the machine when it arrives?
A: Setup is completely plug-and-play. Because there is no software setup or CNC calibration required, you only need to lag-bolt the heavy 1,650 kg frame to a level concrete workshop floor, connect a standard 3-phase power line to the electrical panel, and attach a 0.6–0.8 MPa compressed air supply.
Q: How does the machine perform angle cuts without digital controllers?
A: The saw heads utilize a robust pneumatic pivoting mechanism triggered by an operator foot pedal. The physical limits are defined by heavy-duty, hardened steel mechanical stops factory-set at 45° and 90°. When the valve is opened, the cylinder pushes the head firmly against the stop, locking it in place with absolute geometric consistency.
Q: What is the typical lifespan of the wear components on this manual model?
A: The only regular wear components are the carbide saw blades and the pneumatic cylinder seals. Under normal 8-hour daily workshop operations, high-quality 120-tooth carbide blades require sharpening every 3 to 4 weeks. The industrial pneumatic valves and cylinders are rated for millions of cycles before needing simple, low-cost O-ring replacements.
Q: Can you customize the electrical configuration for countries with unstable power grids?
A: Yes. The standard control cabinet uses reliable, highly resilient Schneider brand mechanical contactors and relays, which tolerate voltage fluctuations far better than digital circuit boards. We can configure the primary transformer to match any factory grid, such as 220V/380V/415V/440V at 50Hz or 60Hz.
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