Product Description
The 550 CNC Cast Integrated Double Head Saw features a one-piece cast-iron machine bed that absorbs cutting vibration to deliver absolute dimensional precision and gap-free frame assembly for heavy-duty industrial aluminium profiles.
Technical Parameters
| Body Frame Sheet Metal | Qingxian, Hebei |
| Guide Rail, Rack and Pinion | (Italian PEK brand) |
| Bearing | SKF (Sweden) |
| Reducer | Shanghai Alfa |
| Circuit Breaker | Zhejiang Tengen Group |
| Relay | Zhejiang Tengen Group |
| Phase Sequence Protector | Zhejiang Tengen Group |
| Pneumatic Components | Air Filter Regulator, Solenoid Valve, Cylinder, Pneumatic Fitting, Pressure Reducing Valve (Taiwan AIRTAC) |
| Spindle Motor | 3kW × 2 (Guangdong Zhongchuang) |
| Body Surface Treatment | Electrostatic Spraying |
| CNC System | (Red Sea) |
| 750W Absolute Value Servo Motor | |
| 10‑inch Human‑Machine Interface (HMI) | |
| 3U PLC | |
| Label Printer | (China Hanin) |
| Machine Overall Dimensions | 5800×1800×1800mm |
| Machine Weight | approx. 1800kg |
| Packing Method | Bubble Film + Stretch Film |
| 3 Automatic Lifting Supports | |
| Right Saw Head Rear Material Withdrawal |
Product Features
Zero Frame Deformation Over 10+ Years: Utilizing a one-piece aged cast-iron base eliminates the internal stresses found in welded alternatives, maintaining absolute alignment and preventing joint gaps caused by machinery aging.
Burr-Free Clean-Cut Surface Finish: Premium 120-teeth carbide blades combined with an automated micro-dose oil mist system eliminate blade heat buildup, delivering smooth cuts ready for immediate assembly without manual deburring.
Instant Automatic Axis Positioning: Industrial servo motors paired with ground helical racks drive the movable cutting assembly instantly to position, keeping sizing accuracy within 0.1 mm for every cycle.
Error-Free Automated Batch Cutting: The onboard control system imports optimized cut lists via network or USB, automatically calculating profile profile width compensations without manual calculation or operator math.
Doubled Production Cycle Speed: Both cutting modules execute simultaneously in a single automated cycle, processing both ends of the aluminum profile at once to maximize factory daily throughput.
Customization & Turnkey Engineering Services
We specialize in engineering specific modifications to integrate this machine seamlessly into your automated factory floor:
Custom Cutting Length Beds
Extension of the cast base and linear guiding tracks to support 6,000mm, 7,000mm, or custom industrial profile lengths.
Upgraded Clamping for Sensitive Profiles
Specialized vertical and horizontal pneumatic pressure plates fitted with non-marring vulcanized rubber to protect high-gloss powder-coated or anodized surfaces from clamping marks.
Upstream Software Communication
Custom API integration to connect the CNC controller directly with premium window/curtain wall design software like Orgadata LogiKal, Klaes, or SchuCal.
Global Electrical Harmonization
Full integration of Siemens, Schneider, or Omron low-voltage electrical hardware with regional compliance certifications (CE, UL, CSA) based on your facility's local regulations.
Applications
Premium Window & Door Fabrication
Delivers flawless 45-degree and 90-degree cuts for architectural frames, ensuring zero-gap corner assembly and superior weather sealing.
Structural Curtain Wall Systems
Heavy-duty cast bed easily processes thick-walled commercial mullions, transoms, and unitized facade profiles under tight tolerances.
Industrial Aluminium Extrusions
Precise cutting for high-strength engineering profiles used in automotive framing, solar panel tracking structures, and electronics enclosures.
Thermal Break Profiles
Cleanly slices through multi-material composite and insulated aluminium extrusions without tearing or deforming the polyamide barrier.
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics: Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
Logistics, Packaging & Overseas Shipment Standards
To ensure your equipment arrives in perfect calibration, free from maritime moisture or structural shifting, we implement the following export protocols:
Moisture & Saltwater Protection
All non-painted machined surfaces, linear rail systems, and precision racks are coated with heavy-duty anti-corrosion wax and wrapped in vacuum-sealed VCI (Volatile Corrosion Inhibitor) film.
Rigid Overseas Crating
The machine base is bolted directly to a heavy-duty, heat-treated ISPM-15 compliant fumigated wooden skid base or steel transport frame to isolate it from handling shocks.
Container Shipping Optimization
The overall package dimensions are optimized for safe loading and secure tie-down within standard 20GP or 40HQ ocean containers, ensuring direct access for your factory forklift during unloading.
FAQ
Q: Why should an industrial factory invest in a cast-iron bed over a standard welded steel frame?
A: Welded steel plates retain residual stress from welding, which slowly releases over 2 to 3 years, causing unnoticeable twisting in the machine bed that leads to cutting angle errors. A one-piece cast-iron bed undergoes natural aging and stress relief, offering four times higher vibration-damping capacity. This ensures your 45-degree and 90-degree cuts remain precise without requiring frequent recalibration.
Q: What is the maximum wall thickness and material hardness this machine can process?
A: The dual 3.0 kW heavy-duty spindle motors combined with a 4.4mm thick blade plate can cut aluminum extrusions with a wall thickness up to 8mm for standard architectural alloys (such as 6063-T5/T6). For industrial-grade alloys or thick thermal break structural profiles, the feeding speed can be adjusted precisely via the pneumatic-hydraulic dampening control.
Q: Can this machine automatically cut short pieces, and what is the minimum cut dimension?
A: Yes. The standard double-head cutting minimum length is 400mm. For short component pieces (such as corner cleats or small brackets), the machine can be switched into a single-head cutting mode, allowing you to process short segments down to a few millimeters safely utilizing the automatic profile indexing system.
Q: How easily can our local maintenance team source replacement components in the future?
A: We design the machine around an open-source component philosophy using global top-tier brands. The linear guides are Taiwan HIWIN, the CNC servo systems are Yaskawa or Delta, and the pneumatic valves are SMC or Airtac. If a component fails after the warranty period, you can easily source standard replacement parts locally, minimizing operational downtime.
Q: What safety systems are implemented to protect workers on a high-speed production floor?
A: The machine features automated pneumatic safety hoods that completely seal the cutting chamber before the blades can advance. Additionally, it requires two-handed concurrent button engagement to start a cycle, preventing the operator's hands from being near moving parts. Rear safety guards, emergency stops, and optional safety light curtains provide a multi-layered safe working environment.
Q: How is the machine commissioned after arrival, and do you provide training?
A: Every machine is fully calibrated using laser interferometers and undergoes a 48-hour continuous testing run before crating. We ship the machine mostly pre-assembled. Your team only needs to level the cast bed, connect electrical power, and attach the air supply. We provide a complete step-by-step video setup library, electrical schematics, and offer direct remote video setup support with our engineering team.
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