Product Overview
The 500 CNC Triple Head Saw is an industrial-grade, automated cutting center engineered specifically for high-capacity fabrication of aluminum windows, doors, curtain walls, and heavy-duty industrial extrusions. By eliminating redundant material handling and secondary measuring setups, it increases throughput by up to 45% compared to conventional dual-head systems while maintaining strict dimensional tolerances.
Main Components
|
No. |
Component Name |
Brand |
|
1 |
Low-voltage Electricals |
Chint (China) |
|
2 |
Buttons & Knobs |
Chint (Metal, China) |
|
3 |
Air Hose (PU Tube) |
Morita (Japan) |
|
4 |
Standard Cylinder |
Baidi (China) |
|
5 |
Solenoid Valve |
Starry (Taiwan) |
|
6 |
Air Filter Regulator (FRL) |
AIRTAC (Taiwan) |
|
7 |
Guide Rail PEK |
Italy |
|
8 |
Control System |
Panasonic (Japan) |
|
9 |
Cable |
Super Flexible (Japan) |
|
10 |
Hydraulic Cylinder |
Baidi |
|
11 |
Spindle Motor |
Guangzhou Tianyang (2.2KW) |
Main Specifications & Technical Parameters
|
No. |
Item |
Parameter |
|
1 |
Input Power Supply |
380V/50Hz, 3 phase 5 wire system (including ground) |
|
2 |
Working Air Pressure |
0.6～0.8MPa |
|
3 |
Air Consumption |
20L/min |
|
4 |
Operating Temperature Range |
Pneumatic components: -5℃～70℃ |
|
5 |
Total Power |
8.8KW |
|
6 |
Oil Tank Capacity |
8L |
|
7 |
Rated Hydraulic Pressure |
8MPa |
|
8 |
Cutting Height |
140mm |
|
9 |
Minimum Cutting Length |
450mm |
|
10 |
Maximum Cutting Length |
4200mm |
|
11 |
Minimum Distance for Head 1 & 3 |
1100mm |
|
12 |
Cutting Width |
140mm |
|
13 |
Max. Profile Width |
110mm |
|
14 |
Overall Dimensions (L×W×H) |
5600×1680×1500 mm |
|
15 |
Weight |
1650kg |
Production & Engineering Advantages
Simultaneous Multi-Head Cutting: Features a triple-head configuration that executes multiple cuts within a single automated cycle. This drastically reduces repeated material handling, shortens cycle times, and maximizes production throughput.
CNC Automated Positioning: Servo-driven movable saw heads automatically adjust to programmed dimensions via the touchscreen CNC control. This eliminates manual setup errors and delivers high repeatability for high-volume batches.
Engineered Cutting Quality: High-precision linear guide rails combined with Ø500 mm premium carbide saw blades ensure smooth, stable feeding. This delivers clean, precise cuts with minimal burrs, reducing the need for secondary processing.
Heavy-Duty Industrial Construction: Built with a rigid, heavy-duty welded machine frame that effectively minimizes vibration. Combined with a secure pneumatic profile clamping system, it ensures stable and accurate continuous operation.
Customization & OEM/ODM Engineering
We engineer tailored configurations to match your specific production line layout, regional safety compliance codes, and factory automation ecosystems:
Voltage Adaptation
Built to local grid standards, including 220V/380V/415V/460V at 50Hz or 60Hz (utilizing Schneider, Siemens, or Omron electrical architecture).
Software & Data Integration
Windows-based CNC controllers support direct imports of .DXF or .CSV cutting lists from optimization software like Orgadata LogiKal, SchüCal, or ReynaPro.
Hardware Scaling
Optional integration of automated barcode readers, automatic label printers at the discharge station, inline scrap material conveyors, and high-volume industrial mist extractors.
Quality Control & Compliance Validation
Every single machine undergoes a multi-step factory acceptance testing (FAT) protocol before it leaves our facility:
Geometric Laser Alignment
Utilizing Renishaw laser interferometers to verify linear positioning accuracy across the entire bed length.
72-Hour Continuous Run Test
Dry-running all servo motors, pneumatic systems, and pneumatic clamps under cyclic load to eliminate early-stage component risks.
Material Test Cutting
Trial cutting of architectural profile samples provided by the client to verify actual surface finish, squareness, and exact dimensional tolerances.
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics: Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
Packaging, Shipping & Global Logistics
We manage global logistics with heavy industrial protective export packing designed to withstand ocean transit, humidity, and rough handling:
Anti-Rust & Moisture Shield: The machine's precision ground surfaces are coated with heavy-duty anti-corrosion oil, wrapped in vacuum-sealed VCI (Vapor Corrosion Inhibitor) anti-rust film, and packed with industrial desiccant.
Structural Seaworthy Packing: Securely bolted down to reinforced heavy-gauge steel or fumigated IPPC wooden skids. Encased in a fully enclosed plywood crate to prevent external impacts.
Container Loading Metrics: Requires a standard 40-foot Flat Rack or High Cube (40'HQ) container depending on custom bed length extensions. Fully secured via heavy-duty ratchet straps and timber chocks to eliminate shipping displacement.
Documentation Pack: Every shipment includes an ocean-freight ready commercial invoice, detailed packing list, original bill of lading, certificate of origin, CE declaration of conformity, and factory inspection certificate.
FAQ
Q: What types of profiles and materials can this machine cut?
A: The machine is engineered for high-performance cutting of aluminum window, door, curtain wall, and industrial sections. It is also fully compatible with PVC profiles, thermal break profiles, solar mounting systems, and other non-ferrous metal profiles such as copper and brass.
Q: How does the triple-head configuration improve production compared to a standard dual-head saw?
A: The triple-head layout enables multiple cutting operations to be performed simultaneously within a single automated cycle. This eliminates repeated material positioning, shortens overall handling and processing cycles, and significantly increases throughput for complex profile fabrication.
Q: What is the standard configuration for the cutting angles, and can it handle custom angles?
A: The standard configuration supports automatic high-precision cutting at 45° and 90°. For specialized production requirements, intermediate cutting angles are available as an optional configuration.
Q: How does the CNC positioning system ensure cutting accuracy?
A: The system features a touchscreen CNC control interface integrated with a servo-driven positioning system and precision linear guide rails. It automatically calculates the required cutting lengths and adjusts the movable saw heads to the precise programmed dimensions, ensuring high repeatability and stable movement.
Q: What mechanisms prevent material movement during high-speed cutting?
A: The machine is equipped with a dedicated pneumatic profile clamping system. This system ensures stable and reliable material fixation during the blade feeding process, minimizing vibration and maintaining strict dimensional tolerances.
Q: What customization options are available for global electrical environments and production lines?
A: We offer extensive customization tailored to your regional requirements, including custom voltage configurations matching your destination country's grid, alternative blade feeding controls (pneumatic or servo), and extended cutting lengths.
Q: What operational and automation accessories can be integrated into this machine?
A: To further streamline your workflow, we provide optional upgrades including barcode scanning systems, label printing systems, automatic loading tables, roller conveyors, dust extraction interfaces, remote diagnostics, and MES/ERP production data integration.
Hot Tags: 500 CNC triple head saw, China 500 CNC triple head saw manufacturers, suppliers, factory
