Product Introduction
This equipment is used for batch stamping of metal lock box structures. Through integrated mold design, it integrates the traditional "base assembly + multi-process stamping" into a single-formation process, which is suitable for OEM/ODM continuous production.
Core Technical Advantages
Base-Free Integrated Forming System
Integrated mold design eliminates the base assembly process, reduces repetitive positioning errors, and improves structural consistency.
01
Closed-Loop Servo Control
Employs a closed-loop servo system (Yaskawa / Mitsubishi), achieving a positioning accuracy of ±0.05–0.08mm (standard material conditions).
02
Heavy-Duty Frame Structure
Thick plate welding and annealing stress-relief structure enhances long-term stamping stability and reduces the risk of machine body deformation.
03
Quick Mold Change System
Standard quick-lock structure design reduces mold change time to approximately 15–25 minutes, adaptable to multi-specification production.
04
Continuous Production Capability
Supports multi-shift continuous operation, possesses basic MES interface capabilities, and is suitable for OEM mass production.
05
Production Workflow
Material Feeding: Servo feeding system ensures stable feeding accuracy.
Positioning & Clamping: Pneumatic/hydraulic clamping prevents material misalignment during the stamping process.
Base-Free Forming: The structure is formed in a single stamping process, reducing errors from multiple processes.
Locking Assembly: The structure is locked simultaneously, improving overall strength.
Product Output: Pneumatic ejection reduces the risk of manual contact and scratches.
Optional Stacking: Can be integrated with robotic arms for automated stacking.
Technical Specifications
|
Item |
Specification |
|
Machine Model |
BF-LB-80 / 120 / 200 (Optional) |
|
Material |
Cold Rolled Steel / SUS304 / Galvanized |
|
Thickness Range |
0.5 – 3.0 mm |
|
Yield Strength |
≤235 MPa |
|
Speed |
8 – 20 pcs/min |
|
Accuracy |
±0.05 – 0.08 mm |
|
PLC System |
Siemens / Mitsubishi |
|
Servo System |
Yaskawa / Delta |
|
Pneumatic |
AirTAC / SMC |
|
Power |
380V / 415V / 480V, 3 Phase |
|
Air Pressure |
0.6 – 0.8 MPa |
|
Weight |
3000 – 8500 kg |
|
Standard |
ISO9001 / CE-compatible |
Application Industries
Toolbox and Storage Box Manufacturing
Suitable for mass production of metal toolboxes, improving structural consistency.
Rack and Distribution Cabinet Industry
Used for manufacturing lockable cabinets, meeting export standardization requirements.
OEM Hardware Factory
Adapts to multi-specification, small-batch, rapid delivery production models.
Security Lock Industry
Used for mass production of high-strength lock box structural components.
Quality & Testing
72-Hour Operation Test
Verifies electrical and structural thermal stability.
2000-Cycle Stamping Test
Simulates actual production loads, verifying structural durability.
Laser Precision Calibration
Calibrates the accuracy of the feeding and positioning system.
Security System Testing
Verifies emergency stop, light curtain, and overload protection functions.
Optional Configurations
Multilingual System
Supports English/Spanish/Russian interfaces.
Custom Molds
Supports custom development based on drawings (STEP/IGS).
Remote Operation and Maintenance
Supports IoT remote diagnostics and parameter adjustment.
Safety protection
Optional fully enclosed protective cover and interlocking system.
Company Strengths
Extensive Industry Experience
Kanghong Building Materials Technology Co., Ltd. specializes in R&D, manufacturing, and sales of aluminum door, window, and curtain wall equipment. With years of industry focus, the company has built mature production experience and technical know-how.
Strong R&D Capability
Supported by a professional R&D team, the company continuously develops and integrates advanced technologies to improve machining accuracy, production efficiency, and machine stability.
Modern Manufacturing System
Equipped with advanced production facilities and CIMS management systems, we integrate design, manufacturing, and quality control to ensure consistent product quality and efficient delivery.
Strict Quality Control
A full-process quality inspection system is implemented from raw materials to final shipment, ensuring stable performance and reliable machine operation.
Customized Solutions
We provide tailored equipment and production line solutions based on customer profiles, production capacity, and process requirements.
Professional Technical Support
We offer layout design, installation guidance, operator training, and after-sales support, with a 12-month warranty (excluding wear parts) to ensure smooth production startup.
Global Market Experience
With stable quality and professional service, our equipment is exported worldwide and trusted by distributors, manufacturers, and engineering contractors.
FAQ
Q: Is the actual production capacity of the equipment stable, or is it based on the theoretical value?
A: The equipment's nominal capacity is 8–20 pcs/min, but the actual output depends on product size, material thickness, and mold structure. In continuous production, calculations are usually based on Cycle Time, not a fixed theoretical value.
Q: Will the equipment's accuracy be affected by long-term operation (24 hours)?
A: The equipment is designed to support multi-shift operation, but after long-term operation, accuracy will be affected by mold wear, material hardness fluctuations, and maintenance conditions. Standard calibration and maintenance are required.
Q: Is machine setup complicated if product specifications are changed?
A: Changing specifications requires mold replacement and basic parameter adjustments. The standard mold changeover time is approximately 15–25 minutes, but the first changeover requires engineer intervention for calibration to ensure stability.
Q: Is it compatible with our existing automated production lines?
A: The equipment supports standard industrial communication protocols (Modbus TCP / OPC UA) and can interface with cutting machines, conveyor lines, and packaging equipment via basic signal interfaces. However, complex MES systems require additional integration and development.
Q: Does the equipment require highly skilled operators?
A: Basic operation is not complex, but mold adjustment and parameter optimization require some training. It is recommended to have at least one technician with basic mechanical knowledge responsible for daily maintenance.
Q: What is the replacement cycle and cost of vulnerable parts?
A: Common vulnerable parts include seals, sensors, and stamping blades. Their lifespan depends on production frequency and material type. Critical consumables typically need replacement every 3–12 months.
Q: How long is the downtime if the equipment malfunctions?
A: Under standard circumstances, simple electrical or parameter problems can be resolved remotely within 24–48 hours; mechanical problems require a recovery time depending on spare parts availability.
Q: Does the equipment support non-standard sized products?
A: Yes, but this requires redesigning or adjusting the mold structure. Non-standard products usually affect production cycle time and material utilization, requiring a separate assessment of process feasibility.
Q: How is after-sales support guaranteed after overseas procurement?
A: Remote technical support + video diagnostics + standard spare parts package are provided. For large orders, overseas on-site commissioning services by engineers are available (advance arrangements required).
Q: How is the equipment investment payback period typically assessed?
A: The payback period depends on labor costs, capacity utilization, and order stability. Generally, when replacing manual assembly processes, it can be calculated by reducing the cost of 1-2 positions (assessment based on actual production line data is required).
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