18inch 45° Cutting Saw

18inch 45° Cutting Saw
Details:
The 18-inch 45°Cutting Saw is an industrial device specifically designed for high-precision 45° cutting of aluminum alloy profiles.
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Description
Technical Parameters

Product Introduction

 

The 18-inch 45°Cutting Saw is an industrial device specifically designed for high-precision 45° cutting of aluminum alloy profiles. It is suitable for processing aluminum profiles for doors and windows, curtain walls, photovoltaic frames, and other industrial applications.

 

Key Features

 

High-Precision Cutting: Utilizes precision guideways, a rigid spindle, and a mechanical positioning structure to ensure a stable 45° cutting angle, improving profile splicing accuracy and meeting the consistency requirements of mass production.

 

High-Rigidity Machine Body: The integral welded steel structure undergoes stress-relief treatment, enhancing equipment stability and making it suitable for long-term continuous operation, reducing processing errors caused by machine body deformation.

 

Stable Power System: Equipped with an industrial-grade high-efficiency motor, combined with a pneumatic-hydraulic damping feed system, it ensures smoother saw blade operation, improving cutting quality and extending saw blade life.

 

Multi-Point Pneumatic Clamping: The horizontal and vertical combined clamping mechanism allows for adjustable clamping pressure according to different profiles, reducing cutting vibration and preventing deformation of thin-walled profiles.

 

International Standard Components: Supports configurations from international brands such as Schneider, Siemens, AirTAC, and SMC, facilitating spare parts procurement for overseas customers and reducing maintenance costs.

 

Safety Protection Design: Equipped with a fully enclosed protective cover, safety interlocks, and emergency stop devices, meeting industrial equipment safety requirements and improving operational safety.

 

Technical Specifications

 

Item

Standard Specification

Optional Configuration

Product Name

18 Inch 45° Precision Cutting Saw

OEM / Private Label

Saw Blade Diameter

Ø450 mm (18")

Ø500 / Ø600 mm

Cutting Angle

Fixed 45°

45°–90°

Max. Cutting Width

150 mm

Customized

Max. Cutting Height

120 mm

Customized

Saw Blade Speed

2800 rpm

Variable Frequency Control

Motor Power

2.2 / 3.0 kW

Customized

Power Supply

380V / 50Hz / 3 Phase

220V / 415V / 440V / 460V

Air Pressure

0.6–0.8 MPa

Standard Quick Connector

Feeding System

Manual

Servo Automatic Feeding

Positioning

Mechanical Stop

Digital / Servo Positioning

Control System

Semi-Automatic

PLC + Touch Screen

Cooling System

Optional

MQL Spray Cooling

Certification

CE / RoHS

Customized

 

Cutting Capacity

 

Suitable For Processing Various Profiles
Applicable to architectural aluminum profiles, curtain wall profiles, photovoltaic frames, and industrial aluminum profiles. Customized cutting solutions can be provided according to customer product dimensions.

 

High-quality 45° Corner Splicing
Ensures cutting angle and end face quality, reducing subsequent trimming and improving the efficiency of door, window, and curtain wall splicing.

 

Supports Continuous Production
Can be used with automatic feeding, roller worktables, and other equipment to meet batch production needs.

 

Standard Configuration

Complete Configuration

Includes a high-rigidity machine body, spindle cutting system, pneumatic-hydraulic feed mechanism, mechanical positioning, and multi-point pneumatic clamping device.

Electrical System

Supports international brand electrical and pneumatic components, facilitating global market maintenance and spare parts procurement.

Safety Configuration

Standard features include a safety guard, emergency stop button, safety interlock, and two-hand start device.

Accompanying Documents

Provides an English operation manual, electrical drawings, maintenance guide, and factory inspection report.

 

Optional Configurations

01/

PLC Automatic Control: Equipped with a PLC and touch screen for parameter setting, automatic control, and operation monitoring.

02/

PLC Automatic Control: Equipped with a PLC and touch screen for parameter setting, automatic control, and operation monitoring.

03/

Digital Display Positioning: Quickly adjusts cutting dimensions, reducing manual measurement errors.

04/

MQL Spray Cooling: Reduces saw blade wear, improves cutting quality, and reduces coolant consumption.

05/

Aluminum Chip Dust Removal System: Keeps the work area clean, improves the production environment, and reduces equipment maintenance frequency.

06/

Localized electrical configuration: Supports different national voltages, frequencies and electrical standards, facilitating rapid deployment of equipment.

 

Manufacturing Process

 

Precision Component Machining: The machine body, spindle seat, and key structural components are manufactured using CNC machining equipment to ensure dimensional accuracy and assembly consistency of each component.

 

High-Strength Machine Body Welding: The overall steel structure machine body undergoes professional welding and stress-relief treatment to improve the rigidity of the entire machine and its long-term operational stability.

 

Precision Assembly and Debugging: Technical personnel complete the assembly of the spindle, guide rails, electrical and pneumatic systems, and perform overall machine calibration to ensure stable operation.

 

Factory Trial Run: Each machine undergoes no-load and simulated working condition trial runs before leaving the factory to confirm that the cutting, control, and safety systems are operating normally before delivery.

 

Quality Control

Raw Material Inspection

Steel, motors, electrical and pneumatic components all undergo incoming material inspection to ensure they meet production requirements.

 

Machining Accuracy Testing

After key components are machined, dimensional and assembly accuracy are tested to ensure the overall accuracy of the equipment.

 

Overall Machine Performance Testing

After assembly, the equipment undergoes comprehensive testing for operational stability, cutting effect, and safety systems.

Factory Inspection

4.Each piece of equipment undergoes a final quality inspection before packaging, and factory inspection data can be provided according to customer requirements.

 

 

OEM & ODM Customization Services

 

Brand Customization: Supports brand customization of equipment logo, body color, nameplate, packaging, and product information, helping customers build their own brands.

 

Function Customization: Saw blade specifications, feeding methods, control systems, fixtures, and automation configurations can be customized according to product process requirements.

 

Electrical Customization: Supports voltage, frequency, plug standards, and electrical specifications for different countries and regions, facilitating rapid market entry for equipment.

 

Technical Support: Provides equipment design solutions, drawing confirmation, production tracking, and technical documentation to assist customers in completing OEM project development.

 

Packaging and Transportation

 

Export Standard Packaging: Uses fumigation-free plywood crates for packaging, with rust, shock, and moisture protection for key components, suitable for international sea and land transportation.

 

Container Loading Solutions: Develops reasonable container loading solutions based on equipment size and order quantity to improve container utilization and reduce transportation costs.

 

Pre-shipment Confirmation: Provides photos, videos, and factory inspection documents of the entire machine before packaging. Shipment is arranged after confirmation.

 

Global Logistics Support: Supports FOB, CIF, EXW and other trade methods, and can coordinate with customer-designated freight forwarders or logistics companies for shipment.

 

After-Sales Service

 

Technical Support: Provides guidance on equipment installation, commissioning, operation and maintenance, and can provide remote support via video conferencing, images, or technical documents.

 

Quality Assurance: The entire machine comes with a quality guarantee service; the scope and period of the warranty can be executed according to the contract.

 

Rapid Response: The after-sales team responds promptly to customer technical inquiries, assists in analyzing equipment operation problems, and provides solutions.

 

Technical Documentation: Provides English operation manuals, electrical diagrams, a list of vulnerable parts, and maintenance instructions to facilitate daily use and maintenance for customers.

 

FAQ

 

Q: Does it support different national voltages?

A: Yes. The equipment can be equipped with electrical configurations such as 220V, 380V, 415V, 440V, 460V, 50Hz, or 60Hz, depending on the target market.

Q: What materials can it process?

A: Suitable for architectural aluminum profiles, industrial aluminum profiles, curtain wall profiles, photovoltaic frames, PVC and UPVC, etc. Processing high-hardness steel and stainless steel is not recommended.

Q: Does it support OEM and ODM?

A: Yes. Customization services such as branding, equipment color, control system, function configuration, and packaging are available.

Q: Is installation guidance provided?

A: English operation manual, installation videos, and remote technical support are provided to assist customers in completing equipment installation and commissioning.

Q: Are spare parts provided?

A: Commonly used wear parts and long-term spare parts supply services are provided for convenient customer maintenance.

Q: What is the delivery time?

A: The delivery time for standard and customized models is determined based on order quantity and configuration requirements. Specific delivery dates can be provided after confirmation of the plan.

 

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