Product Overview
The Box Type Cutting Machine is engineered for continuous, high-volume cutting of aluminum doors, windows, curtain walls, sunrooms, and industrial profiles. Featuring a fully enclosed, heavy-duty box structure fabricated from stress-relieved steel plates, this machine minimizes structural resonance and blade deflection. It delivers burr-free, high-precision linear cuts, making it a reliable choice for industrial aluminum fabricators and architectural system manufacturers seeking to optimize material yield and throughput.
Technical Parameters
|
Input Power |
1.5KW |
|
Input Power Supply |
220V / 380V / 50Hz |
|
Spindle Speed |
3300rpm |
|
Cutting Capacity |
120 × 120 mm |
|
Saw Blade Specification |
355 × 25.4 × 3.2 × 120T |
Key Features & Engineered Specifications
Monoblock Box-Frame Rigidity: The fully enclosed machine base stabilizes the cutting head, reducing vibration during high-speed feed cycles and ensuring an axial cutting deviation of less than 0.10mm.
High-Precision Linear Motion: Equipped with oversized, hardened linear guide rails and preloaded ball runners for smooth, linear travel and consistent cutting parallelism.
Industrial Spindle & Blade Assembly: Powered by a heavy-duty, direct-drive induction motor paired with high-grade carbide-tipped (TCT) saw blades, maintaining stable torque under continuous load.
Pneumatic Clamping Matrix: Features dual-axis (horizontal and vertical) adjustable pneumatic clamps that lock the profile securely right next to the cutting line to prevent material twisting.
Operator Safety & Dust Mitigation: Fully integrated safety enclosure with auto-interlocking viewing doors and optimized localized dust extraction ports for a cleaner workspace.
Customization Services
We offer tailored engineering adjustments to integrate the machine seamlessly into your existing production workflows:
Dimensional & Capacity Scalability
Custom saw blade sizing up to 600mm for oversized industrial structural profiles.
Automation Integration
Upgrades to fully automated CNC feeding systems, servo-motorized material indexing, and electronic length measurement digital readouts (DRO).
Cooling System Upgrades
Optional micro-dosing mist spray cooling (minimum quantity lubrication - MQL) for extended blade lifespans during heavy-wall cutting.
Control & Data Integration
Custom PLC configurations (Siemens/Mitsubishi) and industrial barcode scanner integration for ERP production management compatibility.
Compliance, Packaging & Global Logistics
International Quality Standards: All machines are manufactured under ISO 9001 quality systems and carry full CE certification for European market access. Each unit undergoes a continuous 48-hour mechanical dry-run test before dispatch.
Export-Grade Packaging: Heavy-duty anti-rust oil application, vacuum sealed in a moisture-proof plastic wrap, and securely bolted inside an IPPC-certified fumigation-free wooden case.
Shipping & Incoterms: We support flexible commercial terms including FOB, CIF, CFR, and DDP (Delivered Duty Paid) to streamline your import logistics.
Lead Times: Standard configurations ship within 15–20 business days. Custom automated or CNC configurations ship within 30–45 business days depending on design approvals.
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics:Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
After-Sales Support & Warranty
Warranty Terms
12-month comprehensive warranty covering structural and core electrical components (excluding consumable parts like saw blades).
Technical Commissioning
Complete operational manuals, circuit diagrams, and video setup guides are provided. Remote video commissioning and real-time engineer-to-engineer diagnostic sessions are available at no extra cost.
Spare Parts Supply
Guaranteed replacement parts availability from our dedicated inventory for a minimum of 5 years post-purchase.
FAQ
Q: What is the maximum wall thickness and profile size this cutting machine can handle?
A: The standard configuration cuts aluminum profiles with a maximum cross-section of up to 150mm x 200mm at 90 degrees, and wall thicknesses up to 5mm. For larger industrial structural profiles or thicker solid bars, we can equip the machine with larger blade diameters up to 600mm and uprated motor capacities.
Q: How long can the carbide saw blade last before requiring sharpening or replacement?
A: Under normal operating conditions with regular use of a mist cooling system on architectural aluminum, a high-quality TCT saw blade typically provides 15,000 to 20,000 cuts before requiring sharpening. The blades can be resharpened 3 to 5 times depending on the wear depth.
Q: How does the box-type frame compare to standard open-frame aluminum profile cutters?
A: Open-frame cutters are prone to structural flexing and resonance during high-speed cutting, which accelerates blade wear and causes micro-deviations in the cut surface. The fully enclosed box-frame absorbs structural harmonic frequencies, maintaining rigid alignment and a clean finish over years of continuous 2-shift operations.
Q: Can this machine be synchronized with external roller tracks or digital storage racks?
A: Yes. We supply matching 3-meter or 6-meter material support roller tables. If you choose the optional digital positioning or CNC servo feeding configuration, the system can sync directly with automated length-stop measures to streamline long-profile processing.
Q: Is it possible to configure this machine for specialized industrial power grids?
A: Yes. While our standard setup is 380V/50Hz/3-Phase, our electrical engineering team configures the motors and control gear for specific regional electrical grids, including 220V/440V/480V at 60Hz, ensuring full operational compliance with North American and worldwide industrial standards.
Q: What regular maintenance is required to prevent unscheduled manufacturing downtime?
A: Daily maintenance requires cleaning out metal chips from the guide rails and the internal cabinet, alongside checking the pneumatic oil mist lubricator. Weekly maintenance involves lubricating the linear guide bearings via the centralized grease nipples and checking belt tension.
Q: How do you handle shipping damage or operational failures during the warranty period?
A: Every machine is secured with heavy-duty tie-downs inside its wooden crate to prevent transit movement. In the rare event of transit damage or an early component failure, we ship replacement parts via express courier (DHL/FedEx/UPS) immediately after a remote technical review, absorbing the part and freight costs under our warranty policy.
Hot Tags: box type cutting machine, China box type cutting machine manufacturers, suppliers, factory
