Product Description
The Vertical Aluminum Sunroom Saw is engineered for high-precision, repeatable cutting of heavy-duty, large-section aluminum profiles used in sunrooms, conservatories, pergolas, glass houses, and structural architectural framing. Its space-saving vertical cutting configuration provides enhanced mechanical support for oversized workpieces, ensuring stable material feeding, zero profile deformation, and tight-tolerance performance for industrial fabricators.
Technical Parameters
|
Model |
HZ‑YGFJ – Sunroom Cutting Machine |
|
Working Voltage |
380V |
|
Motor Power |
3KW Spindle Motor |
|
Cutting Method |
Automatic |
|
Cutting Capacity (W×H) |
320×210mm |
|
Saw Blade Speed |
4850r/min |
|
Machine Weight |
400kg |
|
Operation Method |
One‑key Start |
|
Saw Blade Size |
605×25.4×3.0×140T (655mm blade can also be installed) |
|
Working Air Pressure |
0.8KG |
|
Motor Speed |
2980r/min |
|
Working Current |
6.3A |
|
Overall Dimensions |
820×1150×1920mm |
|
Cutting Angle |
0–180° |
Technical Features & Process Data
Zero Profile Sag
Vertical alignment eliminates structural bowing on long spans, limiting perpendicular squareness errors to less than 0.1 mm per 100 mm of cutting depth.
Milling-Free Finish
A 3000 RPM spindle and diameter 500 mm carbide blade deliver clean, burr-free cuts with surface roughness within Ra 1.6 to 3.2 microns, eliminating the need for secondary milling.
Non-Marring Clamping
4 Independent pneumatic cylinders exert a constant 0.6 to 0.8 MPa holding pressure. Integrated rubber pads prevent surface scratching on anodized or powder-coated profiles.
Anti-Vibration Frame
Heavy-gauge, tempered steel monoblock chassis absorbs operational harmonics to prevent blade deflection when processing heavy-duty, thick-walled profiles.
Optional Upgrades
Digital Measurement Display
High-accuracy digital readouts for manual length positioning adjustment.
Closed-Loop Servo Positioning System
Fully automated, programmable length indexing via PLC touch screen for complex batch processing.
Pneumatic Mist Lubrication
Targeted micro-droplet oil spray system to cool the carbide teeth and extend blade service life during thick-wall cutting.
Extended Infeed/Outfeed Conveyors
Modular 3-meter or 6-meter roller tables to support ultra-long architectural structural profiles.
Industrial Customization & OEM Services
As an established industrial machinery manufacturer, we offer tailored adjustments to integrate this unit seamlessly into your existing production line:
Electrical Grid Optimization: Tailored motor wind-ups and control elements configured for local line voltages including 208V, 220V, 415V, or 480V at 50Hz or 60Hz.
Dimension Scaling: Extended vertical cutting strokes and custom throat depths to accommodate non-standard, extra-wide industrial aluminum column sections.
HMI & Control Standardization: Upgrade options to Siemens or Mitsubishi PLC architectures with multi-lingual operating interfaces (English, Spanish, French, Arabic, Russian).
Private Label Partnerships: Custom powder-coat exterior finishes matching your brand colors, complete with private logo plates and customized documentation sets for machinery distributors.
Quality Control & Factory Acceptance Testing
Prior to export packaging, every machine must successfully pass an exhaustive 48-hour testing regimen:
Geometric Geometry Audit
Double-axis alignment testing using dial indicators to guarantee perfect 90-degree alignment across the entire cutting plane.
Pneumatic Reliability Run
A 2,000-cycle continuous actuation test of the pneumatic clamping and blade stroke assemblies under maximum operational pressure (0.8 MPa).
Material Performance Trial
Actual cutting trials performed on thick-walled architectural profiles, followed by computerized measurement of the output parts to ensure dimensional tolerances remain strictly within ± 0.15 mm.
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics: Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
Packaging, Logistics & Maritime Delivery
Moisture Protection & Packing: Internal machine components are treated with long-term anti-corrosion oils, shrouded in heavy-gauge vacuum-sealed barrier film with desiccant packs, and housed in an ISPM 15 fumigated solid wooden crate.
Flexible Global Shipping Terms: We provide full logistical processing for EXW, FOB, CFR, CIF, and DDP terms, cooperating with tier-one international shipping lines.
Container Security Anchoring: Machines are systematically loaded and lashed inside sea containers using high-tensile steel strapping and heavy timber chocks to withstand ocean transit movement.
Clearing Documentation: Every shipment includes comprehensive paperwork: original commercial invoices, clean bills of lading, detailed packing lists, certificates of origin, complete English operational manuals, and wiring schematics.
FAQ
Q: Why should a factory choose a vertical saw over a traditional horizontal saw for sunroom profiles?
A: Sunroom and pergola fabrication involves large, wide-section structural profiles that can bow or flex when laid flat on a horizontal bed. The vertical design supports the profile vertically against a rigid backrest, utilizing gravity to stabilize the material. This setup prevents sagging, eliminates angle deviations across large widths, and saves up to 40% floor space compared to horizontal setups.
Q: What thickness limits apply to the aluminum profiles this machine can cut?
A: The heavy-duty spindle and frame can comfortably handle profile wall thicknesses up to 6 mm for continuous industrial cutting. For solid sections or wall thicknesses exceeding 6 mm, we recommend installing the optional mist lubrication system and adjusting the internal pneumatic feed speed to ensure clean cuts and prevent heat buildup.
Q: How does the mist lubrication system function, and is it required for all operations?
A: The optional mist lubrication system uses compressed air to atomize a precise amount of cooling oil directly onto the saw blade teeth during the cutting cycle. While dry cutting is sufficient for thin-walled window and door frames, lubrication is highly recommended for thick architectural sunroom profiles to prevent aluminum chips from welding to the blade teeth, ensuring a smoother surface finish and doubling tool life.
Q: How can we ensure the pneumatic clamps do not dent or scratch high-end powder-coated or anodized profiles?
A: Our multi-point pneumatic clamping system features adjustable pressure-regulating valves that allow operators to reduce holding pressure for delicate workpieces. Additionally, all metal clamp faces are fitted with thick, high-density industrial rubber pads that absorb clamping impacts and prevent mechanical marking or scratching on finished profile surfaces.
Q: What routine maintenance is required to maintain the cutting accuracy over multiple shifts?
A: Daily maintenance involves clearing aluminum chips from the linear guide rails and checking the air filter-regulator for moisture. Weekly, the linear guide blocks should be lubricated with standard machinery grease through their integrated grease nipples. Monthly, the tension of the spindle drive belt should be verified to prevent slippage during high-load cuts.
Q: What after-sales mechanical support and troubleshooting assistance do you offer internationally?
A: We provide complete English documentation, including step-by-step installation videos and comprehensive wiring diagrams. In the event of an operational issue, our engineering department provides remote diagnostic support via video link. All standard wear items utilize universally available brands, and proprietary components are stocked for immediate international express dispatch within 48 hours.
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