Product Description
The 500 Sunroom Cutting Machine is engineered for precision cutting of heavy-duty aluminum profiles used in sunrooms, conservatories, pergolas, and glass enclosures. Equipped with a 500 mm industrial carbide saw blade and structural stability enhancements, this machine delivers high-speed, repeatable cuts with tight-tolerance accuracy for professional architectural aluminum fabricators.
Technical Parameters
|
Power Supply |
3‑Phase 380V 50Hz |
|
Motor Power |
2.2KW |
|
Speed |
2840r/min |
|
Working Air Pressure |
0.5–0.8Mpa |
|
Max. 90° Cutting Width |
450mm |
|
Max. 90° Cutting Height |
150mm |
|
Saw Blade Rotation Angle |
5°–175° |
|
Saw Blade Specification |
500mm × 30mm × 120T |
|
Overall Dimensions |
1250mm × 1450mm × 1650mm |
|
Weight |
940Kg |
Technical Features & Process Data
Milling-Free Finish
A 3200 RPM spindle and 500 mm carbide blade deliver clean, burr-free cuts with surface roughness within Ra 2.5 microns, eliminating secondary edge processing.
Zero Deflection
The blade carriage travels along precision linear rails (0.004 friction coefficient), limiting cutting straightness errors to less than 0.08 mm over the entire stroke.
Non-Marring Clamping
Dual-axis pneumatic cylinders exert a continuous 0.7 MPa clamping force. Integrated rubber pads eliminate vibration and prevent scratching on coated surfaces.
Anti-Vibration Chassis
The heavy-gauge steel frame absorbs 90% of motor micro-vibrations, protecting blade alignment during continuous 24/7 industrial production.
Industrial Customization & OEM Services
As a direct industrial machinery manufacturer, we support extensive hardware and software modifications to fit your factory architecture:
Electrical Grid Compatibility: Motors and electrical cabinets can be wound and wired for localized grids including 208V, 220V, 415V, or 480V at 50Hz or 60Hz phase frequencies.
Control Interface Localization: Upgrade to Siemens, Mitsubishi, or Delta PLC systems with operating systems translated into English, Spanish, German, French, or Russian.
Mechanical Scalability: Custom-engineered frame modifications, oversized blade housing (up to 550 mm), and custom pneumatic fixtures for specialized geometric profile sections.
Private Labeling & Distribution Support: Customized exterior powder-coat paint colors matching your corporate identity, custom logo plating, and individual factory user manuals for global machinery distributors.
Quality Control & Factory Acceptance Testing
Every machine must pass a mandatory 48-hour testing protocol before leaving the facility to ensure immediate site deployment:
Mechanical Alignment Check
Laser interferometers inspect guide rail straightness and spindle runout tolerances down to 0.02 mm.
Electrical Grid Simulation
Full circuit verification under variable load conditions, testing safety interlocks, thermal overloads, and emergency response times.
Continuous Material Trial
A 4-hour active operational cutting test on thick-walled architectural profiles. Finished cut parts are verified using digital calipers to ensure tolerances remain strictly within plus or minus 0.1 mm.
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics: Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
Packaging, Logistics & Maritime Delivery
Export Packing Protocols
Machine surfaces are treated with long-term anti-rust oil, wrapped in high-density moisture-barrier vacuum film with desiccant packets, and bolted into an ISPM 15 compliant fumigated solid wooden crate.
Global Shipping Terms
We provide full logistical processing for EXW, FOB, CFR, CIF, and DDP commercial terms, coordinating with international tier-one shipping lines.
Container Security Anchoring
Units are secured inside ocean containers using high-tensile steel strapping, timber blocking, and heavy-duty chocks to withstand maritime movement.
Customs Documentation Pack
Shipments are accompanied by clean bills of lading, commercial invoices, detailed packing lists, certificates of origin, English operating manuals, and full electrical schematics.
FAQ
Q: What is the maximum wall thickness of aluminum that the 500 mm saw blade can handle continuously?
A: The standard 500 mm blade setup can comfortably cut through profile wall thicknesses up to 5 mm in continuous production. For structural sunroom profiles exceeding 5 mm, we highly recommend integrating our optional micro-droplet mist lubrication system to prevent aluminum chips from fusing to the teeth and to maintain clean cuts.
Q: Does this machine support miter cutting for structural sunroom corners, or is it fixed at 90 degrees?
A: Our standard model is optimized for fixed 90-degree straight cutting to provide maximum structural rigidity and accuracy for continuous batch work. If your production line requires multi-angle miter cuts (such as 45 degrees), please contact our engineering team to request a customized pivoting head configuration.
Q: What specific international brands are used for the critical electrical and pneumatic components?
A: To simplify localized maintenance for international buyers, our electrical control systems utilize Schneider or Siemens contactors and relays, while the pneumatic system utilizes high-quality Airtac or SMC cylinders and control valves, which are universally available in industrial markets worldwide.
Q: How long does a standard factory customization order take from deposit to shipment?
A: For standard configurations with local voltage adjustments (e.g., 220V or 440V, 60Hz), the manufacturing and testing period takes 15 to 20 days. For advanced customization involving automated servo systems, extended conveyor lines, or custom PLC development, the lead time ranges from 25 to 30 days.
Q: How are warranty claims and technical troubleshooting managed remotely?
A: We provide a 12-month comprehensive warranty on all non-wearing mechanical components. If an operational issue occurs, our engineering department facilitates a diagnostic video consultation within 24 hours. Necessary replacement parts under warranty are packaged immediately and shipped via premium international express (DHL or FedEx) to minimize factory downtime.
Q: What are the space and flooring preparation requirements for installing this machine?
A: The machine requires a level concrete foundation capable of supporting at least 1.5 tons per square meter to prevent settling. You will need to position the unit with a minimum of 1 meter of clearance around the perimeter for safe maintenance access, alongside a dedicated 3-phase power drop and an air supply line capable of delivering a stable 0.7 MPa.
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