Product Overview
The Dual-Use Heavy-Duty Single-Head Saw is an industrial-grade fabrication platform, engineered specifically for high-precision angular and straight cutting of heavy-duty aluminum extrusions and structural architectural profiles.
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Product Name |
45°/90° Heavy‑Duty Single‑Head Cutting Saw |
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Place of Origin |
Nanhai District, Foshan City |
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Machine Weight |
400KG |
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Power Supply |
3‑Phase 380V 50Hz |
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Saw Head Motor |
3KW, 3400r/min |
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Air Consumption |
60L/min |
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Cutting Angles |
45° / 90° |
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Saw Blade Specifications: |
500 × 30 × 120T 550 × 30 × 120T |
| Overall Dimensions | 1200 × 1300 × 1500 mm |
| Cutting Capacity | 45° Cutting Width (Max): 220 mm 45° Cutting Height (Max): 120 mm 90° Cutting Width (Max): 220 mm 90° Cutting Height (Max): 170 mm |
Key Performance Features
400KG Vibration-Damping Frame: Absorbs harmonic resonance from the 3,400 r/min spindle speed, eliminating material micro-deviations and ensuring consistent linear cutting accuracy.
3KW Direct-Drive Spindle: Delivers high-torque cutting power through thick-walled profiles up to 170mm in height without RPM drops, preventing blade binding.
Oversized 120T TCT Blades: Accommodates premium 500mm or 550mm 120-tooth carbide saw blades with a 30mm arbor to achieve smooth, burr-free cut surfaces that require no secondary deburring.
Pneumatic Angle and Clamp Shifting: Features automatic pneumatic indexing between 45 and 90 degrees against hardened mechanical stops, paired with dual-axis clamps to lock profiles securely during high-feed cycles.
Integrated Safety Shielding: Equipped with an auto-lifting pneumatic protective hood that completely encloses the cutting area to contain aluminum chips and protect operators.
Industrial Applications
This machine is engineered for heavy-duty, multi-shift production across the following sectors:
Commercial Curtain Walls
Precision cutting of oversized structural mullions and transoms.
01
Architectural Doors and Windows
High-volume fabrication of thermal-break aluminum frames at exact 45 and 90 degree miters.
02
Sunroom and Conservatory Frameworks
Processing heavy-gauge load-bearing aluminum profiles.
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Industrial Extrusions
Clean cutting of aluminum heat sinks, solar panel racking systems, and automotive structural components.
04
Non-Ferrous Processing
Sectioning thick-walled copper busbars, brass channels, and dense polymer composite profiles.
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Tailored Customization Services
Electrical Grid Optimization
Industrial motor and control components can be custom-wound for local regional voltages (such as 220V/440V/460V/480V at 60Hz).
Digital Readout Upgrades
Optional integration of magnetic measurement scales, digital display screens (DRO), or automated servo-motorized material length positioners.
Feed Conveyor Extension
Custom 3-meter or 6-meter input/output material support roller tables featuring metric or imperial manual flip-stops.
Factory Strength & Services
4 Lines & 1,000+ Units Output: Equipped with 4 automated production lines delivering over 1,000 machines annually to reliably fulfill large-volume B2B orders.
10+ Years R&D Expertise: Over a decade of specialization in high-grade aluminum alloy and curtain wall processing machinery, backed by an advanced Computer Integrated Manufacturing System (CIMS) for cost-efficient production.
Precision Factory Layouts: Complimentary, custom workshop floor-plan designs and equipment configurations tailored exactly to your profile specifications to maximize floor space and prevent machinery waste.
1-Year Warranty & Logistics: Full 12-month factory guarantee (excluding wear parts) with rapid parts dispatch, complete technical documentation, and flexible global shipping terms (FOB, CIF, DDP).
Upstream Supply Chain Support: Free industry matching with verified raw-material and accessory suppliers to help seamlessly set up or scale your window and door manufacturing plant.
Compliance, Packing and Global Sea Logistics
Certified Quality Control
Manufactured under ISO 9001 protocols with CE-compliant Schneider/OMRON electrical safety hardware; each unit undergoes a 24-hour cutting cycle verification before dispatch.
Export Packaging Integrity
Coated in anti-corrosion marine oil, wrapped in multi-layer vacuum shrink film with desiccants, and bolted inside an IPPC fumigation-free wooden case for safe forklift handling.
Commercial Shipping Terms
Full support for global shipping logistics under FOB, CIF, CFR, and DDP (inclusive of customs clearance, port tariffs, and delivery to your warehouse door).
Production Lead Times
Standard 380V/50Hz units ship within 10-15 business days; custom voltage or digital configurations ship within 20-25 business days from layout approval.
FAQ
Q: Why does the origin location of Nanhai, Foshan matter for this machine's quality?
A: Nanhai District in Foshan City is the global manufacturing hub for industrial aluminum extrusion and processing machinery. Sourcing from this region guarantees high-grade raw castings, premium component availability, and advanced mechanical engineering standards.
Q: What is the operational benefit of the 400KG machine weight?
A: Lightweight single-head saws under 200KG vibrate heavily when a large 550mm blade hits thick aluminum walls. Our 400KG solid frame acts as an inertial stabilizer, maintaining a cutting plane accuracy within 0.1mm or less over years of continuous operations.
Q: How do I choose between the 500mm and 550mm saw blade specifications?
A: Both specifications fit the standard 30mm arbor. The 500mm blade is highly efficient for standard window and door profiles, while the 550mm 120T blade maximizes the capacity envelope to handle structural curtain walls up to 170mm in height.
Q: What compressed air infrastructure is required for the 60L/min consumption rate?
A: Your workshop air line must provide a stable pressure of 0.6 to 0.8 MPa. A standard 7.5 HP (5.5 kW) industrial air compressor equipped with an integrated air dryer is sufficient to support continuous multi-shift production cycles.
Q: How are the teeth on the 120T saw blade maintained?
A: The 120-tooth configuration splits the chip load for maximum smoothness but must be paired with an active mist lubrication system. When the cutting edge dulls, the blade can be unbolted via the front access panel and resharpened at a local tool center along its TCG profile.
Q: If my local plant runs on 460V 60Hz power, can I use this machine?
A: Yes. Our electrical engineers change out the main 3KW motor windings and calibrate the internal 24V control transformers at the factory level to match your local grid frequency, ensuring the spindle hits its rated 3,400 r/min without electrical faults.
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